2018年10月22日星期一

Do you really know about ceramic band heaters?

Ceramic band heaters are not made of ordinary mica wire, but of ceramic wire, so the power of the product is 0.5 to 1.5 times higher than that of ordinary products. The heating body is made of imported round silk pottery, which is flexed into a spring and inserted into the ceramic strip. The outer cover is made of stainless steel made in Japan, and the insulation cotton (aluminum silicate fiberboard) is used in the middle to prevent temperature leakage. Ceramic heating ring ceramic strip is a high-frequency ceramic with fast heat transfer, hard and not fragile, high temperature deformation is not easy to aging characteristics.
  1. Fast heat transfer, uniform heating and stable operation.
  2. Ceramic band heaters temperature does not leak, can save electricity, the cover touch hands not hot, work safety.
  3. The power of the product is high. The power of the ceramic bar through wire is 0.5~1.5 times higher than that of the ordinary one.
  4. European and American high-temperature heating wire, with fast heat dissipation, uniform heating, high temperature stability and other characteristics, can be used for a long time at 600-800 C.
  5. The product life is long, because raw materials aging at high temperature is slower, so the product has a long life.
  6. In line with the national GB technical requirements. The power deviation is +5% - 10%.
  7. Electrical strength: voltage 1500v/50Hz sine alternating voltage test, 1MIN no breakdown phenomenon.
The first condition of Ceramic band heaters forming is the interaction between powder and water hardening, and then the reinforcement of the binder part. A certain time of static has an important impact on the final forming effect. When the mold has a preliminary hardness, according to different types of additional measures to further strengthen the force, such as through heating, vacuum drying, ultraviolet light irradiation and so on. After this process is completed, the mold has a strong hardness, which requires the removal of other powder from the surface and the brush to sweep away most of the surrounding powder. The remaining less powder can be removed by mechanical vibration, microwave vibration, wind blowing in different directions. It has also been reported that molds are immersed in special solvents which can dissolve dispersed powders, but can not dissolve solidified molds to remove excess powders.
For moulds finished with powder, especially for moulds made of gypsum base, Tao Ciji and other absorbent materials. Also need to consider its long-term preservation problem, the common method is to brush a layer of waterproof curing adhesive outside the mold, increase its strength, to prevent weakening due to water absorption. Or the mold can be immersed in a protective polymer, such as epoxy resin, cyanoacrylate, molten paraffin, the final mold can be waterproof, strong, beautiful, not easy to deform and so on.

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